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Freeze Dryers / Lyophilizers / Floor Model Tray/Pilot Lyophilizers / LyoStar – Research & Development Tray Freeze Dryer

 
LyoStar – Research & Development Tray Freeze Dryer

FTS Systems
LyoStar – Research & Development Tray Freeze Dryer

LyoStar II are designed to meet the needs of  R&D professionals. Our equipment is used for applications ranging from process development for scale-up to product processing for stability studies to formulations work. Models are available in stoppering and bulk configurations. 

The LyoStar II® is an R&D and process development freeze-dryer that provides unmatched process accuracy, reliability and unique ease-of-use features. The LyoStar II features RTD-controlled shelf temperature accuracy of +/- 0.5°C or better and vacuum control within 0.1% of set-point. Its robust 5.5 hp cascade refrigeration system enables shelf pull down from ambient to –40°C in less than 25 minutes, and the ultra-reliable scroll compressors feature just 3 moving parts.  


KEY FEATURES

  • Powerful, reliable scroll compressors with 5.5 total horsepower
  • Precise pressure and temperature control provide flawless performance and minimize product variability
  • Ample condenser surface area in a stainless steel coil configuration maximizes condenser efficiency
  • Clean room configurations available
  • 316 SS shelf design with 316SS stoppering ram (optional) and condenser
  • Selection of pressure and temperature sensors to meet any requirement
  • Easy to use operator interface minimizes training time

KEY BENEFITS

  • Easily transfer cycles to larger systems
  • Configure the system to meet your process requirement needs with a variety of options
  • Maximize product homogeneity with shelf temperature control  of +/- 0.5C
  • Process products with lower freezing points with shelf temperature to -70C and condenser temperature to -85C
  • Minimize training time with easy to use operator interface and automated programs

HOW TO SELECT

To configure a LyoStar II to fit your requirements, select options from each of the groups below.  For assistance in determining which option is right for you or to receive a quote please contact a product specialist.  We will be glad to discuss the options and their importance and use with you.
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SPECIFICATIONS

Specification
Shelf Temperature Control Range (°C)
-70 to +60C
Lowest Condenser Temperature
-85C
Maximum Condenser Capacity (L)
30 L
Condenser Surface Area (in2 / cm2)
828 / 5481
Maximum Ice Condensing Capacity in 24 hours (L)
This specification is based on freeze drying water as possible. 
The ability to collect ice is application dependent and your actual rate will most likely be lower
20
Condenser Pull-Down from 20 °C to -75 °C (minutes)
< 10
Shelf Pull-Down from 25 °C to -40 °C
(minutes)
< 25
Vacuum Time to 100 Millitorr (minutes)
< 20
Lowest System Vacuum (mT)
< 10
Shelf Surface Temperature Uniformity (°C)
+/- 0.5C


Shelf Configuration
Number of Shelves
Shelf Area
Shelf Clearance
Shelf Clearance with Optional Shelf Latching
 
Bulk and Stoppering** (ft2 / cm2)
Bulk and Stoppering** (in / mm)
1 Shelf Latched (in / mm)
2 Shelves Latched (in / mm)
1 Shelf
1.5 / 1394
9.5 / 241
-
-
2 Shelves
3.1 / 2880
4.5 / 114
9.25 / 235
-
3 Shelves
4.6 / 4274
2.8 / 71
4.25 / 108
8.5 / 216
4 Shelves
6.1 / 5667
2.0 / 51
2.6 / 66
4.0 / 102
5 Shelves
7.6 / 7061
1.5 / 38
-
-


Dimensional Data
Width (in / cm)
33 / 84
Depth (in / cm)
43 / 109
Height (in / cm)
78 / 190
Approximate Weight (lb / kg)
1300 / 590
Minimum Clearance on All Sides (ft / cm)
2 / 61

APPLICATION EXAMPLES

  • Formulation development and stability studies
  • Cycle optimization and scale-up
  • Lyophilization of product with organic solvents in addition to water
  • Laboratory research and development and/or small production freeze drying
  • Diagnostic kits
  • 96 well plates
  • Serum bottles and vials

OPTIONAL COMPONENTS

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ACCESSORIES

VirTis 96 Well Freeze Drying Systems (pdf)
Freeze-Drying Product Sensors (pdf)
VirTis MVP Probes(pdf)

LyoStar II Accessories
                                   
Model Number                                 Description
                                   
VP200                                 200 liters per minute vacuum pump
                                   
Options   l                              
                                   
Voltage   C                             208V/60Hz
                                   
    D                             220V/50Hz
                                   
                                   
OME-06                                 Oil mist eliminator for VP100
                                   
FDPS13                                 Special product sensor, 13mm
                                   
FDPS20                                 Special SS encased product sensor, 20mm
                                   
TS-1120                                 Bulk tray 11" x 20"
                                   
TRB-1120                                 Removable bottom tray 11" x 20"
                                   
LYO-LGT                                 WL Gore LyoGuard Trays
                                   
LYO-RDT                                 WL Gore LyoGuard R&D Trays
                                   
LYO-SE                                 Sample extractor
Options   l                              
                                   
    A                             120V/60Hz
                                   
    Q                             195-230V/ 50 or 60Hz