Genesis Pilot Lyophilizer

The Genesis Pilot Lyophilizer is constructed with versatility in mind so that this freeze dryer can meet any lyophilization requirement. Shelf temperatures as low as -70C and condenser temperatures to -85C supports a wide range of applications. Available in bulk or stoppering configurations and with up to 6 shelves. Each system is available with a selection of control formats and temperature and vacuum sensors. The Genesis allows you to configure a freeze dryer to meet your own particular application requirements.

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  • Genesis Pilot Lyophilizer

    Genesis Pilot Lyophilizer

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KEY FEATURES
  • Compact, freestanding mobile design
  • Easy scale up from the Genesis to full production
  • Choice of control strategies/systems
  • Precise vacuum level control
  • Ability to backfill with inert gas
  • Clean room configurations available
  • Easy defrost condenser with quick turnaround time
  • Front-facing vacuum pump allows easy monitoring and maintenance
  • 316 SS shelf design with optional stoppering ram
KEY BENEFITS
  • Configure the system to meet your needs. Choice of refrigeration, control and shelf and condenser configurations allows for simple to complex systems custom configured to meet your particular needs.
  • Ease of scale up
  • Manifold or tray type drying with side mount manifold system
  • Easy install, requires standard laboratory utilities
  • Accommodate a wide array of products with shelf temperatures to -70C and condensers to -85C
  • Isolator or clean room options available
 

Specification
Super ES
Super XL
EL
Shelf Temperature Control Range (°C)
-40 to 65C
-40 to 65C
-55 to 65C
Lowest Shelf 
Temperature 
(50 Hz / 60 Hz, °C)
-47C / -50C
-57C / -60C
-67C / -70C
Lowest Condenser Temperature 
25 Liter Genesis
35 Liter Genesis
(50 Hz / 60 Hz, °C)
 
-52C / -55C
-50C /-53C
 
-67C / -70C
-67C / -70C
 
-82C / -85C
-82C / -85C
Maximum Condenser Capacity (L)
Genesis 25L
Genesis 35L
 
25 L
35 L
Condenser Surface Area (in/ cm2)
Genesis 25L
Genesis 35L
506 in2 / 3264 cm2
750 in2  / 4838 cm2
Maximum Ice Condensing Capacity in 24 hours (L)
Genesis 25L
Genesis 35L
This specification is based on freeze drying water as aggessively as possible.  
The ability to collect ice is application dependent and your actual rate will most likely be lower
.
12 L
20 L
Condenser Pull-Down from 20 °C to -45 °C (minutes)
≤ 25 minutes
*Shelf Pull-Down from 20 °C to -40 °C (minutes)
*Applies to configurations up to 3 shelves. 
Configuations with more shelves will increase pull down time.
≤ 30
≤ 45
≤ 30
Vacuum Time to 100 Millitorr (minutes)
≤ 20
Lowest System 
Vacuum (mT)
≤ 15
Temperature 
Uniformity (°C)\\
± 1.0
Note: Performance specifications are based on SP Industries test data from units operating at an ambient room temperature of approximately 20 °C. SP Industries recommends an operating range of 15-25 °C (59-77 °F).


Dimensional Data    
 
Standard Configuration
Narrow Configuration
Cleanroom Configuration
Width (in / cm)
40 / 102
25 / 64
25 / 64
Depth (in / cm)
30 / 76
76 / 193
75 / 191
Height (in / cm)**
73.5 / 187
73.5 / 187
73.5 / 187
Approximate 
Weight (lb / kg)
800 / 363
850 / 383
850 / 383
Minimum Clearance 
on All Sides (in / cm)
10 / 25.4
10 / 25.4
10 / 25.4


Shelf Configuration
Number of Shelves
Shelf Area
Shelf Clearance
 
Bulk and Stoppering††
(ft2 / cm2)
Bulk and Stoppering††
(in / mm)
1 Shelf
1.53 / 1422
12.87 / 327
2 Shelves
3.06 / 2844
6.24 / 158
3 Shelves
4.59 / 4266
4.03 / 102
4 Shelves
6.12 / 5688
2.93 / 74.5
5 Shelves
7.65 / 7110
2.27 / 57.7
6 Shelves (Bulk Only)
9.18 / 8532
1.82 / 46.3
 
  • Laboratory research and development and/or small production freeze drying
  • Diagnostic kits
  • 96 well plates
  • Serum bottles and vials
  • Bulk products for analysis – plant material, organic tissue, waste products
  • Clean Room Configuration with Wall Flange
  • PC/PLC Controls (SCADA)
  • 21CFR11 Electronic Data Security Package
  • MKS Capacitance Manometer
  • Hydrogen Peroxide Connections
  • Isolator Flange (welded)
  • LN2 Trap & Filter Trap
  • Isolation Valve
  • Wide Mouth Filter Seal Flasks (PDF)

To get a complete list of all components of the Genesis Pilot Lyophilizer, please contact a product specialist. We will be glad to discuss the options available for this unit to fit your requirements.